The intensive flow of cane or first mill bagasse is fed into the diffuser by a drag type cross conveyor so designed as to spread the feed evenly on the diffuser conveyor. Juice from the rich juice tank is pumped to the factory. The diffuser is operated and controlled from a central panel on which all instruments are grouped.
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WhatsApp: +86 18838072829Auto Cane Feed Control System. This is a Control system for feeding the sugarcane in the Sugar Industry. This system is a PLC/DCS based industrial automation system. The ACFC has a proportionate control Such that the load must be within the safe limits to avoid tripping, Stoppage, and damage of Mill Devices. The ACFC system is DCS Based System.
WhatsApp: +86 18838072829IN MANY FACTORIES, the feed chute of the first mill is operated with a high chute level for the purpose of maximising the cane rate through the mill. There is a trend towards trying to control chute level within a small control range near the top of a chute that can result in rapid changes in cane feeding rate to maintain the chute level set point.
WhatsApp: +86 18838072829The experiment assessed the effect of first mill chute level set point on cane rate. Six tests were conducted, three at a first mill chute level set point of 10% and the other three at a first mill chute level set point of 90%. The two set points corresponded to chute levels of m and m respectively. Each test was conducted for one hour.
WhatsApp: +86 18838072829e) It may reach easily to 70% and as high as 75 to 80% according to fibre% cane, preparatory index, feeding, mill setting, hydraulic press, proper juice drainage and optimum mill roller speed. f) With a view to obtain high primary extraction, the first mill should be provided with Donnelly chute, under feed roller and a lotus roller.
WhatsApp: +86 18838072829Nov 13, 2018· Start machine, move controls to adjust machine settings, and observe operation. Verify 1st run product for conformance to specs. Use measuring instruments, ie, micrometers, calipers preset gauges. Change worn grinding wheels, using wrenches. Feed machine by hand, set up automatic workfeeding device.
WhatsApp: +86 18838072829Figure 3) The straight through round crowd pen and dead end chute is poorly designed. The design in Figure 3 can be improved by changing the angle of the entrance. The dotted line shows how to improve the layout. In places where a 180° turn is not possible, use a 90° or greater turn. Crowd pens where cattle make a 90° turn work better than a ...
WhatsApp: +86 18838072829Figure 3) The straight through round crowd pen and dead end chute is poorly designed. The design in Figure 3 can be improved by changing the angle of the entrance. The dotted line shows how to improve the layout. In places where a 180° turn is not possible, use a 90° or greater turn. Crowd pens where cattle make a 90° turn work better than a ...
WhatsApp: +86 18838072829Effect of chute level on mill capacity. IN MANY FACTORIES, the feed chute of the first mill is operated with a high chute level for the purpose of maximising the cane rate through the mill There is a trend towards trying to control chute level within a small control range near the top of a chute that can result in rapid changes in cane feeding rate to maintain the chute level set point...
WhatsApp: +86 18838072829The sugar refinery process is part of sugar cane crushing mills. Furthermore, raw sugar and refined sugar is produced by using sugar cane bagasse from milling as an energy source [3]. Currently, there are 55 sugar mills in Thailand with sugar cane crushing capacity about 93 million tons per year [4]. * wichiasrgmailCorresponding author:
WhatsApp: +86 18838072829Since being described by Donnelly (1958), the closed feed chute has become a feature of virtually all milling unit designs as a means of increasing mill capacity. Feed chutes are now vertical or near vertical and generally about 3 m in length. The maintenance of a set level of bagasse in the feed chute in many milling units is the key
WhatsApp: +86 18838072829setting vertical feed chutes mill cane. It may reach easily to 70% and as high as 75 to 80% according to fibre% cane, preparatory index, feeding, mill setting, hydraulic press, proper juice drainage and optimum mill roller speed. With a view to obtain high primary extraction, the first mill should be provided with Donnelly chute, under feed ...
WhatsApp: +86 18838072829Sugar Mill Operation Van Hengel Suggestions for the Settings Ton. These calculations will help you to determine if your mill settings are cane measured over 24 hrs Vertical Set opening between top and feed Vertical feed chutes are on all mills the fibre content of the bagasse The Milling of Cane Documents Similar To Van Hengel Suggestions for the Settings
WhatsApp: +86 18838072829affected by cane preparation and added water rate 2. ... • Compaction at chute exit not affected by mill settings • Function only of conditions in chute ... calculate feed setting • As set: Work opening ratio Feed work opening 93 mm .0 .5 .0 .5 .0 .5) 20 40 60 80 100 120 140 160 180 200. CRICOS No. 00213J a university for ...
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WhatsApp: +86 18838072829Set the chute position to 50% open and the target current to be 75% of the peak value. Start the Mills and Boiler. Ensure that as the motor current increases, the chute closes and vice versa. Some overrides are required to be setup as well. In the event of any of the boiler feed chute level's alarming on the DCS, the actuator is to ...
WhatsApp: +86 18838072829The small fibers are around 12 cm. The cane fibers are feed to Donnelly chute via a rake carrier and cane juice is extracted by crushing fiber in two or three rolls of the mill. This process is ...
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WhatsApp: +86 18838072829Mill Setting opening : Actual opening between PCD to PCD of concerned opening rollers, when mills are at rest and empty. 3. DATA REQUIRED FOR MILL SETTING C = Crush rate desired in tons (Metric)/hr. f = fibre % cane D = Mean effective diameter of Top Roller (mm) L = Length of the roller (mm) n = Speed of rotation (rpm) {To be determined based ...
WhatsApp: +86 1883807282911/01/2009· Chute Donnelly HMilling And Mill Feeding Suggestions for the setting of vertical feed chutes200 Vertical feed chutes are on all mills The rollers have a speed of 35 ftminThe crushing plant runs 11 h per day, the mill 24 h/d The mill power and media consumption is higher and the mill grinding length is a bit longer in the open case ...
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WhatsApp: +86 18838072829NORMAL MILL PRACTICES Not to monitor lift of top roller It is assumed that top roller lifts only that value considered during mill setting calculations Normally actual lift of top roller during operation is higher than considered in mill setting calculation Higher thickness of cane/bagasse blanket passes through mills due to excessive lift of top roller
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